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Linie de fasonare din colac WG 16F-2, Ø6–Ø16 mm

Linie automată de fasonat etrieri din colac, cu două fire, pentru producție mare. Se poate vedea la producător.

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Descriere

STIRRUP BENDER

WG 16F-2

TECHNICAL DATA

Production capacity Single wire Φ6 – 16 [mm]
Double wire Φ6 – 13 [mm]
Max. bending angle ±180° [double direction]
Max. bending speed 1200 [°/sec]
Max. pulling speed 100 [m/min]
Mandrel diameter Φ20,Φ32, Φ36, Φ42 [mm]
Length tolerance ± 1 [mm]
Bending tolerance ± 1°
Average air-compressed consumption 6 [l/min]
Average electric power consumption 9 [KW/H]
Labeled electric power 52 [KW]
Voltage 380 [V] – 50 [Hz]
Overall machine weight 11,000 [Kg]

SCOPE OF SUPPLY

NO. COMPONENTS QUANTITY
1 Wire payoff 2 PCS
2 Machine body Wire prefeeding and external straightening unit 1 UNIT
Wire internal straightening unit 1 UNIT
Wire feeding and measuring unit 1 UNIT
Wire bending unit 1 UNIT
Wire cutting unit 1 UNIT
3 Collection bench (12m) 1 UNIT
4 Control console 1 UNIT
5 Spare parts 1 SET
6 Tools 1 SET
7 User’s guide 1 SET

FREE SPARE PARTS

No. Components Quantity
1 Fixed blade 2 pcs
2 Guiding block 3 pcs
3 Mobile blade 2 pcs
4 Straightening roller 4 pcs
5 Counting wheel 1 pcs
6 Central bending mandrel 5 pcs
7 Mobile bending pin 2 pcs
8 Bushing of mobile bending pin 2 pcs
9 Wire tube 1 pcs
10 Strand-separating flake 2 pcs
11 Cutting plate( specially designed) 1 pcs
12 Return roller rubber 2 pcs

COMPONENTS AND CHARACTERISTICS

1 – WIRE PAYOFFS

  • 2 nos complete payoffs with swinging arm.
  • Maximum loading capacity 3,000Kg each.
  • Automatic braking system (pneumatic) and buffering system.
  • Emergency stop.
  • Inner diameter adjustable.
  • Height and diameter customizable for different coil.

2 – WIRE PREFEEDING AND EXTERNAL STRAIGHTENING UNIT

  • One set external horizontal straightening unit with mechanical memory.
  • The last upper roll being built into 2 units separately to allow independent straightening adjustment for double wire feeding.
  • The external horizontal straightening unit is equipped with pneumatic and motorised wire clamping and feeding device which insures the processing of wire insertion and feeding automatically.
  • Suitable for double wire: 6-13mm, single wire: 6-16mm.

3 – WIRE FEEDING AND MEASURING UNIT

  • Two motorised rollers driven by servo-motor.
  • One pressure roller.
  • One measuring roller with encoder.
  • A pneumatic pressure system ensures all wire are pulled by feeding unit without damaging their outer surface.
  • Synchronous belt instead of gear box, easy to maintain and save cost.

4 – WIRE INTERNAL STRAIGHTENING UNIT

  • One set internal vertical straightening unit with mechanical memory.
  • The upper roll next to the last being built into 2 units separately to allow independent straightening adjustment for double wire feeding.
  • Suitable for double wire: 6-13mm, single wire: 6-16mm.

5 – WIRE BENDING UNITS

  • It consists of a rotating and retractable bending arm driven by servo-motor.
  • Double direction bending.
  • The bending unit is combined with a secondary feeding unit which allows to produce shapes bent on both ends using one bending unit instead of two.
  • Synchronous belt instead of gear box, easy to maintain and save cost.
  • Central bending mandrel can be easily replaced to realize different bending radius

and shapes.

6 – WIRE CUTTING UNITS

  • Mobile blade driven by an electric brake motor.
  • Plug type fixed blade and mobile blade, convenient to replace and save spare parts cost.

7 – COLLECTING BENCH

  • 12 meters long rebar collecting bench.
  • U-shape with 12m middle length is realized with reversing unit and collecting bench.
  • Double direction reversing bending.

8 – ELECTRIC CABINET AND CONTROL CONSOLE

  • Programming and stirrups or shape with up to 30 bends from the control keyboard.
  • Storing up to 500 different shapes.
  • Can setup several orders (max. 10) in the same production plan, and the selected orders will be assigned to the production one by one with machine stop.
  • Adjusting the bending angle without interrupting the working cycle.
  • Continuous variation of feeding and bending speeds by means of potentiometer without interrupting the working cycle.
  • Trouble shooting program to detect any failure or problem.
Voltage

380V/50Hz/3Phase(extra voltage will be defined).

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