Linie de fasonare din colac WG 16F-2, Ø6–Ø16 mm
Linie automată de fasonat etrieri din colac, cu două fire, pentru producție mare. Se poate vedea la producător.
Descriere
STIRRUP BENDER
WG 16F-2
TECHNICAL DATA
| Production capacity | Single wire | Φ6 – 16 [mm] |
| Double wire | Φ6 – 13 [mm] | |
| Max. bending angle | ±180° [double direction] | |
| Max. bending speed | 1200 [°/sec] | |
| Max. pulling speed | 100 [m/min] | |
| Mandrel diameter | Φ20,Φ32, Φ36, Φ42 [mm] | |
| Length tolerance | ± 1 [mm] | |
| Bending tolerance | ± 1° | |
| Average air-compressed consumption | 6 [l/min] | |
| Average electric power consumption | 9 [KW/H] | |
| Labeled electric power | 52 [KW] | |
| Voltage | 380 [V] – 50 [Hz] | |
| Overall machine weight | 11,000 [Kg] |
SCOPE OF SUPPLY
| NO. | COMPONENTS | QUANTITY | |
| 1 | Wire payoff | 2 PCS | |
| 2 | Machine body | Wire prefeeding and external straightening unit | 1 UNIT |
| Wire internal straightening unit | 1 UNIT | ||
| Wire feeding and measuring unit | 1 UNIT | ||
| Wire bending unit | 1 UNIT | ||
| Wire cutting unit | 1 UNIT | ||
| 3 | Collection bench (12m) | 1 UNIT | |
| 4 | Control console | 1 UNIT | |
| 5 | Spare parts | 1 SET | |
| 6 | Tools | 1 SET | |
| 7 | User’s guide | 1 SET |
FREE SPARE PARTS
| No. | Components | Quantity |
| 1 | Fixed blade | 2 pcs |
| 2 | Guiding block | 3 pcs |
| 3 | Mobile blade | 2 pcs |
| 4 | Straightening roller | 4 pcs |
| 5 | Counting wheel | 1 pcs |
| 6 | Central bending mandrel | 5 pcs |
| 7 | Mobile bending pin | 2 pcs |
| 8 | Bushing of mobile bending pin | 2 pcs |
| 9 | Wire tube | 1 pcs |
| 10 | Strand-separating flake | 2 pcs |
| 11 | Cutting plate( specially designed) | 1 pcs |
| 12 | Return roller rubber | 2 pcs |
COMPONENTS AND CHARACTERISTICS
1 – WIRE PAYOFFS
- 2 nos complete payoffs with swinging arm.
- Maximum loading capacity 3,000Kg each.
- Automatic braking system (pneumatic) and buffering system.
- Emergency stop.
- Inner diameter adjustable.
- Height and diameter customizable for different coil.
2 – WIRE PREFEEDING AND EXTERNAL STRAIGHTENING UNIT
- One set external horizontal straightening unit with mechanical memory.
- The last upper roll being built into 2 units separately to allow independent straightening adjustment for double wire feeding.
- The external horizontal straightening unit is equipped with pneumatic and motorised wire clamping and feeding device which insures the processing of wire insertion and feeding automatically.
- Suitable for double wire: 6-13mm, single wire: 6-16mm.
3 – WIRE FEEDING AND MEASURING UNIT
- Two motorised rollers driven by servo-motor.
- One pressure roller.
- One measuring roller with encoder.
- A pneumatic pressure system ensures all wire are pulled by feeding unit without damaging their outer surface.
- Synchronous belt instead of gear box, easy to maintain and save cost.
4 – WIRE INTERNAL STRAIGHTENING UNIT
- One set internal vertical straightening unit with mechanical memory.
- The upper roll next to the last being built into 2 units separately to allow independent straightening adjustment for double wire feeding.
- Suitable for double wire: 6-13mm, single wire: 6-16mm.
5 – WIRE BENDING UNITS
- It consists of a rotating and retractable bending arm driven by servo-motor.
- Double direction bending.
- The bending unit is combined with a secondary feeding unit which allows to produce shapes bent on both ends using one bending unit instead of two.
- Synchronous belt instead of gear box, easy to maintain and save cost.
- Central bending mandrel can be easily replaced to realize different bending radius
and shapes.
6 – WIRE CUTTING UNITS
- Mobile blade driven by an electric brake motor.
- Plug type fixed blade and mobile blade, convenient to replace and save spare parts cost.
7 – COLLECTING BENCH
- 12 meters long rebar collecting bench.
- U-shape with 12m middle length is realized with reversing unit and collecting bench.
- Double direction reversing bending.
8 – ELECTRIC CABINET AND CONTROL CONSOLE
- Programming and stirrups or shape with up to 30 bends from the control keyboard.
- Storing up to 500 different shapes.
- Can setup several orders (max. 10) in the same production plan, and the selected orders will be assigned to the production one by one with machine stop.
- Adjusting the bending angle without interrupting the working cycle.
- Continuous variation of feeding and bending speeds by means of potentiometer without interrupting the working cycle.
- Trouble shooting program to detect any failure or problem.
380V/50Hz/3Phase(extra voltage will be defined).









