Depozit și atelier: Parc Industrial Bărcănești, Centura Est Ploiești, jud. Prahova Luni–Vineri 8–18 · Sâmbătă 8–14 0763 300 140 WhatsApp
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Linie de fasonare din colac, Ø6–Ø12 mm

Mașină automată de etrieri din colac, Ø6–Ø12 mm, cu îndreptare, măsurare și tăiere integrate.

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Descriere

TECHNICAL DATA

Production capacity Single wire Φ5 – 13 [mm]
Double wire Φ5 – 10 [mm]
Max. bending angle ±180° [double direction]
Max. bending speed 1200 [°/sec]
Max. pulling speed 110 [m/min]
Mandrel diameter Φ20 – Φ30 [mm]
Max. length of the stirrup side 6000 [mm]
Min. length of the stirrup side 75 [mm]
Length tolerance ± 1 [mm]
Bending tolerance ± 1°
Average air-compressed consumption 6 [l/min]
Average electric power consumption 5 [KW]
Labeled electric power 25 [KW]
Voltage 380 [V] – 50 [Hz]
Overall machine weight 3,660 [Kg]
Machine body dimension 4300*1000*2050 [mm]

SCOPE OF SUPPLY

NO. COMPONENTS QUANTITY
1 Wire payoffs 2 PCS
2 Central machine Wire straightening units 2 UNITS
Wire feeding and measuring unit 1 UNIT
Wire bending unit 1 UNIT
Wire cutting unit 1 UNIT
Wire clamping and reverse feeding unit 1 UNIT
Collecting bench (6m) 1 UNIT
Electric cabinet 1 UNIT
Air compressor 1 UNIT
3 Control console 1 UNIT
4 Spare parts 1 SET
5 Tools 1 SET
6 User’s guide 1 SET

FREE SPARE PARTS

No. Components Quantity
1 Fixed blade for single wire 2 pcs
2 Fixed blade for double wire 3 pcs
3 Mobile blade 2 pcs
4 Straightening wheel 7 pcs
5 Counting wheel 1 pcs
6 Central bending mandrel 7 pcs
7 Bending Axis 2 pcs
8 Strand-separating flake 1 pcs

COMPONENT PARTS

1 – WIRE PAYOFFS AND FEEDING FUNNEL

  • 2 nos complete payoffs.
  • Maximum loading capacity 3,500Kg each.
  • Spring-loaded roller arms guarantee a constant wire tension during de-coiling

procedure. The Payoff stations will be delivered with coil baskets capable to carry

the customer’s coils.

  • Inner diameter adjustable for different size material.
  • One set external horizontal straightening unit and one set internal vertical

straightening unit to guarantee good straightness.

  • The last 2 rollers on each straightening unit are built separately to allow independent
  • Suitable for single wire:5-13mm, double wire:5-10mm.
  • Each roller can be adjusted separately manually for different diameter.

3 – WIRE FEEDING UNITS

  • Two motorized feeding rollers driven by servo-motor.
  • Two measuring roller with encoder.
  • A pneumatic pressure system ensures all wire are pulled by feeding unit without damaging their outer surface.
  • Synchronous belt instead of gear box, easy to maintain and save cost.
  • Improved feeding unit to guarantee bigger traction force, machine speed faster, size

more accurate.

4 – WIRE BENDING UNITS

  • Servo motor drive.
  • Double direction bending.
  • It consists of a rotating and retractable bending arm driven by servo-motor.
  • Improved to round plate bending unit to avoid stirrup assort ion.
  • Synchronous belt instead of gear box, easy to maintain and save cost.
  • Central bending mandrel can be easily replaced to make different shape and bending

radius.

5 – WIRE CUTTING UNITS

  • Fixed blade can be used 2 edges, mobile blade can be used 4 edges.
  • Plug type fixed blade and mobile blade, convenient to replace and save spare

parts cost.

  • Fixed blade specified for different diameter and single/double wire.
  • Special cutting arm design to avoid stirrup distortion.
  • Mobile blade driven by an electric brake motor.

6 – CLAMPING UNIT AND COLLECTIING BENCH

  • Clamping unit convenient for production of tail bending on both ends.
  • Max. Size of tail bending side is 180mm with double direction bending.
  • 6 meter length collecting bench.

7 – ELECTRIC CABINET AND CONTROL CONSOLE

  • CNC PLC Control.
  • Programming and stirrups or shape with up to 30 bends from the control keyboard.

• Storing up to 500 dif

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