Linie de fasonare din colac, Ø6–Ø12 mm
Mașină automată de etrieri din colac, Ø6–Ø12 mm, cu îndreptare, măsurare și tăiere integrate.
Descriere
TECHNICAL DATA
| Production capacity | Single wire | Φ5 – 13 [mm] |
| Double wire | Φ5 – 10 [mm] | |
| Max. bending angle | ±180° [double direction] | |
| Max. bending speed | 1200 [°/sec] | |
| Max. pulling speed | 110 [m/min] | |
| Mandrel diameter | Φ20 – Φ30 [mm] | |
| Max. length of the stirrup side | 6000 [mm] | |
| Min. length of the stirrup side | 75 [mm] | |
| Length tolerance | ± 1 [mm] | |
| Bending tolerance | ± 1° | |
| Average air-compressed consumption | 6 [l/min] | |
| Average electric power consumption | 5 [KW] | |
| Labeled electric power | 25 [KW] | |
| Voltage | 380 [V] – 50 [Hz] | |
| Overall machine weight | 3,660 [Kg] | |
| Machine body dimension | 4300*1000*2050 [mm] |
SCOPE OF SUPPLY
| NO. | COMPONENTS | QUANTITY | |
| 1 | Wire payoffs | 2 PCS | |
| 2 | Central machine | Wire straightening units | 2 UNITS |
| Wire feeding and measuring unit | 1 UNIT | ||
| Wire bending unit | 1 UNIT | ||
| Wire cutting unit | 1 UNIT | ||
| Wire clamping and reverse feeding unit | 1 UNIT | ||
| Collecting bench (6m) | 1 UNIT | ||
| Electric cabinet | 1 UNIT | ||
| Air compressor | 1 UNIT | ||
| 3 | Control console | 1 UNIT | |
| 4 | Spare parts | 1 SET | |
| 5 | Tools | 1 SET | |
| 6 | User’s guide | 1 SET |
FREE SPARE PARTS
| No. | Components | Quantity |
| 1 | Fixed blade for single wire | 2 pcs |
| 2 | Fixed blade for double wire | 3 pcs |
| 3 | Mobile blade | 2 pcs |
| 4 | Straightening wheel | 7 pcs |
| 5 | Counting wheel | 1 pcs |
| 6 | Central bending mandrel | 7 pcs |
| 7 | Bending Axis | 2 pcs |
| 8 | Strand-separating flake | 1 pcs |
COMPONENT PARTS
1 – WIRE PAYOFFS AND FEEDING FUNNEL
- 2 nos complete payoffs.
- Maximum loading capacity 3,500Kg each.
- Spring-loaded roller arms guarantee a constant wire tension during de-coiling
procedure. The Payoff stations will be delivered with coil baskets capable to carry
the customer’s coils.
- Inner diameter adjustable for different size material.
- One set external horizontal straightening unit and one set internal vertical
straightening unit to guarantee good straightness.
- The last 2 rollers on each straightening unit are built separately to allow independent
- Suitable for single wire:5-13mm, double wire:5-10mm.
- Each roller can be adjusted separately manually for different diameter.
3 – WIRE FEEDING UNITS
- Two motorized feeding rollers driven by servo-motor.
- Two measuring roller with encoder.
- A pneumatic pressure system ensures all wire are pulled by feeding unit without damaging their outer surface.
- Synchronous belt instead of gear box, easy to maintain and save cost.
- Improved feeding unit to guarantee bigger traction force, machine speed faster, size
more accurate.
4 – WIRE BENDING UNITS
- Servo motor drive.
- Double direction bending.
- It consists of a rotating and retractable bending arm driven by servo-motor.
- Improved to round plate bending unit to avoid stirrup assort ion.
- Synchronous belt instead of gear box, easy to maintain and save cost.
- Central bending mandrel can be easily replaced to make different shape and bending
radius.
5 – WIRE CUTTING UNITS
- Fixed blade can be used 2 edges, mobile blade can be used 4 edges.
- Plug type fixed blade and mobile blade, convenient to replace and save spare
parts cost.
- Fixed blade specified for different diameter and single/double wire.
- Special cutting arm design to avoid stirrup distortion.
- Mobile blade driven by an electric brake motor.
6 – CLAMPING UNIT AND COLLECTIING BENCH
- Clamping unit convenient for production of tail bending on both ends.
- Max. Size of tail bending side is 180mm with double direction bending.
- 6 meter length collecting bench.
7 – ELECTRIC CABINET AND CONTROL CONSOLE
- CNC PLC Control.
- Programming and stirrups or shape with up to 30 bends from the control keyboard.
• Storing up to 500 dif








